Publication No. 6-04-131

MAINTENANCE SCHEDULE

HC AND HCS SERIES HELICAL COIL HEATERS

Heatec HC and HCS heaters should be checked periodically according to the requirements below. Failure to properly maintain your heater could result in a fire or explosion.

REQUIREMENT

WEEKLY

MONTHLY

QUARTERLY

YEARLY

Check for proper level of thermal fluid. Sight gauge on expansion tank should show at least 3 inches.

X

 

 

 

Clean ultraviolet flame detector lens.

X

 

 

 

Check intake area of blower to make sure it is not blocked by foreign material and is free from buildup of dirt.

X

 

 

 

Check flame to ensure burner shows no symptoms of being in need of tuning. (Refer to material under heading entitled How to Recognize An Out-of-Tune Burner.)

 

X

 

 

During normal operation check all pressure gauges and thermometers on heater for values as indicated in Tec-Note 6-04-133

X

X

 

 

Check all operating and limit controls and settings to make sure they are set properly and are working properly.

X

X

 

 

Check strainer to ensure it is not dirty.

 

X

 

 

Check heater and piping to ensure there are no leaks of thermal fluid or asphalt cement.

X

 

X

 

Check heater to ensure there is no structural damage to heater shell, end plates, etc. or signs of over heating.

X

 

X

 

Check pilot assembly to make sure spark gap is 1/8 to 3/16-inch.

 

 

X

 

Check burner control linkage to make sure it is not binding or loose.

X

 

X

 

Have exhaust stack gases analyzed and have burner tuned by a specialist

 

 

 

X

Have thermal fluid analyzed to ensure it is not degraded.

 

 

 

X

Lubricate heater according to Tec-Note 6-04-132.

 


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